Precision High-Voltage High-Value Resistors (HI82) Planar Radial-Lead

Precision High-Value Resistors (HI82) Introduction

Up to 10TΩ, (HI82) sets a new standard for high value, ultra-stable precision high voltage resistors

< >

The high performance high-voltage applications require the use of high voltage resistors in applications with long-term stability and good temperature coefficient. Token Electronics has introduced ultra-stable high-precision HI82 high voltage resistors to meet these needs.

Token's unique precision full film and serpentine transfer pattern (serpentine patterns design), using a specifical high speed fine-line thick film dispensing system, developed a series of high voltage application resistor components with excellent performance.Especially in smaller sizes and higher resistance-value components.

Through the use of alloy ruthenium paste material, and 95% high aluminum planar ceramic chip, Token can control the manufacture of very precise precision and stabilize the performance parameters of important high-voltage operating temperature range. (HI82) thick film resistor combined with close tracking design, with low current noise, linear current voltage, low TCR, high temperature durability, wide resistance range, long-term stability, and low-cost advantages.

Token HI82 ultra-precision high-voltage resistors conform with RoHS and lead-free standards and provide more competitive prices and fast delivery service. For technical specifications and special applications, please contact your Token's sales representative.

Download complete specification Planar Precision High-Voltage High-Value Resistors (HI82) Radial-Lead PDF.

Features :
  1. High voltage thick film precision technology.
  2. Resistance up to 10TΩ. Low TCR, low VCR.
  3. Radial leads, variable lead spacing by bending.
  4. Climatic protection by silicone coating
Applications :
  1. Impulse voltage generators,
  2. Arc furnace damping, Energy research,
  3. Pulse modulators, Radar Pulse-forming networks,
  4. Capacitor crowbar circuits, High voltage snubber circuits,
(HI82) Family Members :
  1. (HI82D):
    - Precision High-Voltage High-Value Resistor series, resistance range from 1mΩ to 10TΩ,
    - precision tolerance from 30% to 0.25%,
    - rated power has 1w/1.2w/3w selectable.

  2. (HI82H):
    - Conventional Precision High-Voltage High Resistance Resistor series,
    - various precision tolerance 1%/2%/5%/10%/20%/30%/50% available,
    - four kinds of rated power 0.5w/0.7/1w/2w selectable, resistance from 1MΩ to 1TΩ.

  3. (HI82T):
    - High Power Voltage Resistor series, maximum operating voltage up to 35KV,
    - 30W high rated power to 0.125W, resistance range from 1Ω to 500MΩ,
    - tolerance range 0.5% to 5%.

Composition Structure

High Voltage Resistor Construction (HI83)
Membrane Material (a) Ruthenium Paste
Base Material (b) 95% Aluminum Oxide, Al2O3
Encapsulating Material (c) High Temperature Silicone Resin

Ultra-precision high value voltage Resistor Dimensions (Unit: mm)

Ultra-Precision High Voltage Film Resistor Dimensions (HI82)
Ultra-precision high value voltage Resistor Dimensions (Unit: mm)
HI82D Ultra-precision high-voltage high-value resistor
Part Number L ±1mm H ±1mm T ±0.5mm P ±2mm I ±3mm d ±0.1mm
HI82D-1W 30.0 6.0 1.4 27.5 20 0.4
HI82D-1BW 40.0 6.0 1.4 37.8 20 0.4
HI82D-3W 50.0 12.5 1.4 47.8 20 0.4
Note:
  • L = Length, H = Width, T = Thickness, I = Length of steel wire, d = Wire diameter。
  • P = Standard lead spacing ( Other spacing possible by bending )。
 
HI82H Conventional precision high-voltage high-resistance resistor
Part Number L ±1mm H ±1mm T ±0.5mm P ±2mm I ±3mm d ±0.1mm
HI82H-05W 3.2 2.5 0.9 2.0 20 0.4
HI82H-07W 3.8 5.0 1.0 2.5 20 0.4
HI82H-1W 6.3 3.5 1.0 5.5 20 0.4
HI82H-2W 10.2 5.1 1.0 9.5 20 0.4
Note:
  • L = Length, H = Width, T = Thickness, I = Length of steel wire, d = Wire diameter。
  • P = Standard lead spacing ( Other spacing possible by bending )。
 
HI82T High-power voltage resistor
Part Number L ± 1mm H ± 1mm T ± 0.5mm P ± 2mm I ± 3mm d ± 0.1mm
HI82T-0125W 8 3.5 2 5.7 10 0.6
HI82T-025W 10 5 2 7.7 10 0.6
HI82T-04W 25 5 2 22.5 20 0.6
HI82T-05W 35 5 2 32 20 0.6
HI82T-1W 30 8 2 27 20 0.6
HI82T-2SW 25 10 2 22 20 0.6
HI82T-2NW 22 18 2 19 20 0.6
HI82T-2BW 45 10 3 41.5 20 0.8
HI82T-3W 60 10 3 56.5 20 0.8
HI82T-5W 80 20 4 76.5 40 1.0
HI82T-10W 97 23 4 93.5 40 1.0
HI82T-20W 100 35 4 96.5 40 1.0
HI82T-30W 100 48 4 96.5 40 1.0
Note:
  • L = Length, H = Width, T = Thickness, I = Length of steel wire, d = Wire diameter。
  • P = Standard lead spacing ( Other spacing possible by bending )。

Technical Characteristics - (HI82D)

Part Number Power Rating P70(W) Working Voltage Max. (V) Resistance Range (Ω) Tolerance (%) TCR(1) (ppm/°C) VCR(2) (ppm/V)
HI82D-1W 1.0 10KV 1M - 100M 0.25/0.5/5/10 25/50/100 2ppm/V
100M - 1G 1/2/5/10/20 50/100/250 5ppm/V
1G - 100G 5/10/20/30 250/500 20ppm/V
100G - 1T 5/10/20/30 500/1000 100ppm/V
HI82D-1BW 1.2 20KV 1M - 100M 0.25/0.5/5/10 25/50/100 1ppm/V
100M - 1G 1/2/5/10/20 50/100/250 2ppm/V
1G - 100G 5/10/20/30 250/500 10ppm/V
100G - 1T 5/10/20/30 500/1000 50ppm/V
HI82D-3W 3.0 30KV 1M - 100M 0.25/0.5/5/10 25/50/100 1ppm/V
100M - 1G 1/2/5/10/20 25/50/100 1ppm/V
1G - 100G 5/10/20/30 100/250 5ppm/V
100G - 1T 5/10/20/30 250/500 25ppm/V
1T - 10T 10/20/30 500/1000 100ppm/V
Note:
  • (1) TCR 25/50: Temperature range +25°C ~ +85°C; (2) The voltage coefficient is measured between 10V and 100V.
  • Operating Voltage = ( P * R ) , or Max. Operating Voltage listed in above table whichever is lower.
  • Optional specifications on request.

Environmental Characteristic

Test Item Characteristics
Continuous operating voltage V = ( P * R ) , or Max. Operating Voltage listed in above table whichever is lower.
Measuring voltage Standard measuring voltage is 10V (50V for values >1G). Different voltages on request.
TCR ppm/°C Temperature range +25°C ~ +125°C
TCR25/50
Values above 1G: +25°C ~ +85°C.
Operating temp. range -55°C ~ +125°C
Climatic category to EN 60068-1 55/125/56
Humidity-/contact protection Lacquer coating. Resistant to most solvents. Isopropyl alcohol recommended for cleaning;
Do not use acetone or methylene choloride. Avoid mechanical stress to coating.
Stability: Storage 125°C/1000Hrs ≤10G >10G
<1% <2%
Stability at Max. voltage/1000Hrs ≤10G >10G
<1% <2%

Technical Characteristics - (HI82H)

Part Number Power Rating P70(W) Working Voltage Max. (V) Resistance Range (Ω) Tolerance (%) TCR(1) (ppm/°C) VCR(2) (ppm/V)
trimmed untrimmed
HI82H-05W 0.5 300 1000 1M - 100M 1/2/5/10 TC25/50/100 <50ppm/V
>100M - 500M 2/5/10/20 TC50/100/250 <100ppm/V
>500M - 1G 5/10/20 TC100/250 <100ppm/V
>1G - 10G 5/10/20/30 TC250/500 <500ppm/V
>10G - 100G 5/10/20/30 TC500/1000 <1000ppm/V
>100G - 1T - - -
HI82H-07W 0.7 300 500 1M - 100M 2/5/10 TC50/100 <50ppm/V
>100M - 500M 5/10/20 TC100/250 <100ppm/V
>500M - 1G 5/10/20 TC100/250 <100ppm/V
>1G - 10G 10/20/30 TC250/500 <500ppm/V
>10G - 100G 10/20/30 TC500/1000 <1000ppm/V
>100G - 1T - - -
HI82H-1W 1.0 1200 2500 1M - 100M 1/.../10 TC25/50/100 <10ppm/V
>100M - 500M 1/2/5/10/20 TC25/50/100 <25ppm/V
>500M - 1G 1/2/5/10/20 TC100/250 <25ppm/V
>1G - 10G 2/5/10/20 TC100/250 <100ppm/V
>10G - 100G 5/10/20/30 TC250/500 <250ppm/V
>100G - 1T 10/20/30/50 TC500/1000 <500ppm/V
HI82H-2W 2.0 4000 6000 1M - 100M 1/.../10 TC25/50/100 <5ppm/V
>100M - 500M 1/2/5/10/20 TC25/50/100 <10ppm/V
>500M - 1G 1/2/5/10/20 TC25/50/100 <10ppm/V
>1G - 10G 2/5/10/20 TC50/100 <25ppm/V
>10G - 100G 5/10/20/30 TC100/250 <100ppm/V
>100G - 1T 5/10/20/30 TC250/500 <250ppm/V
Note:
  • (1) TCR 25/50: Temperature range +25°C ~ +85°C; (2) The voltage coefficient is measured between 10V and 100V.
  • Operating Voltage = ( P * R ) , or Max. Operating Voltage listed in above table whichever is lower.
  • Optional specifications on request.

Environmental Characteristic

Test Item Characteristics
Continuous Operating Voltage V = ( P * R ) , or Max. Operating Voltage listed in above table whichever is lower.
Measuring Voltage Standard measuring voltage is 10V (50V for values >1G). Different voltages on request.
TCR ppm/°C Temperature range +25°C ~ +125°C
TCR25/50
Values above 1G: +25°C ~ +85°C.
Operating Temperature Range -55°C ~ +125°C
Climatic Category to EN 60068-1 55/125/56
Humidity-/Contact Protection Lacquer coating. Resistant to most solvents. Isopropyl alcohol recommended for cleaning;
Do not use acetone or methylene choloride. Avoid mechanical stress to coating.
Stability: Storage 125°C/1000Hrs. ≤1G ≤10G >10G
<1% <2% <5%
Stability at Max. voltage/1000Hrs. ≤1G ≤10G >10G
<0.5% <1% <2%

Technical Characteristics - (HI82T)

Part Number Power Rating P75(W) Working Voltage Max. (V) Resistance Range (Ω) Tolerance (%) TCR
HI82T-0125W 1/8W 2KV 1 ~ 500M ±0.5% ~ ±5% ±100ppm/°C
HI82T-025W 1/4W 4KV 1 ~ 500M
HI82T-04W 2/5W 10KV 1 ~ 500M
HI82T-05W 1/2W 15KV 1 ~ 500M
HI82T-1W 1W 15KV 1 ~ 500M
HI82T-2SW 2W 20KV 1 ~ 500M
HI82T-2NW 2W 20KV 1 ~ 500M
HI82T-2BW 2W 20KV 1 ~ 500M
HI82T-3W 3W 25KV 1 ~ 500M
HI82T-5W 5W 30KV 1 ~ 500M
HI82T-10W 10W 35KV 1 ~ 500M
HI82T-20W 20W 35KV 1 ~ 500M
HI82T-30W 30W 35KV 1 ~ 500M
Note:
  • TCR @25°C (25°C ~ +105°C). TCR ±15ppm/°C on request.
  • Operating Voltage = ( P * R ) , or Max. Operating Voltage listed in above table whichever is lower.
  • Optional specifications on request.

Environmental Characteristic

Test Item Characteristics
Continuous Operating Voltage V = ( P * R ) , or Max. Operating Voltage listed in above table whichever is lower.
Measuring Voltage Standard measuring voltage is 10V (50V for values >1G). Different voltages on request.
TCR ppm/°C Temperature range +25°C~+105°C
TCR 25/50
Values above 1G: +25°C~+105°C.
Operating Temperature Range -55°C ~ +225°C
Climatic Category to EN 60068-1 55/125/56
Insulation withstand voltage 1000VDC
Insulation resistance ≥ 10GΩ
Humidity-/Contact Protection Lacquer coating. Resistant to most solvents. Isopropyl alcohol recommended for cleaning;
Do not use acetone or methylene choloride. Avoid mechanical stress to coating.
Stability: Storage 125°C/1000Hrs. ≤1G ≤10G >10G
<1% <2% <5%
Stability at Max. voltage/1000Hrs. ≤1G ≤10G >10G
<0.5% <1% <2%

Power Derating Curve - (HI82D & HI82H)

Power Derating Curve

Power Derating Curve - (HI82T)

Power Derating Curve

Advance Technique of Non-Inductive & Serpentine Pattern (HI82)

High Voltage Resistors (HI82) Serpentine Pattern

Non-Inductive Performance:

  1. HI82 Non-Inductive Design which uses a serpentine resistive pattern that offers for zigzagging lines to carry current in opposite directions, thereby achieving maximum neutralization of flux fields over the entire length of the resistor.

  2. This efficient non-inductive construction without derating of any performance advantages is ideal for applications where high frequency is required.

Serpentine Pattern Screen Printing Design:

  1. Type High Voltage HI82 Precision Resistors combine Token's Non-Inductive serpentine pattern, high thru-put screen printed silicone coating.

  2. The alignment of the gap in the serpentine resistor pattern with the gap in the coating pattern provides a complete encapsulation of the resistor element.

  3. The cap and lead assemblies are pressed onto the resistor core, finishing the resistor and providing rugged terminal attachment.

Order Codes (HI82D) - Ultra-Precision High-Voltage High Value Resistors

HI82D 1W 1G F E
Part Number
HI82D
Rated Power (W)
1W 1.0W
1BW 1.2W
3W 3.0W
Resistance Value (Ω)
1M1 1.1MΩ
110M 110MΩ
1G5 1.5GΩ
10G 10GΩ
Resistance Tolerance (%)
C ±0.25%
D ±0.5%
F ±1%
J ±5%
K ±10%
M ±20%
N ±30%
TCR (ppm/°C)
C ±25ppm/°C
D ±50ppm/°C
E ±100ppm/°C
L ±250ppm/°C
I ±500ppm/°C
R ±1000ppm/°C

Order Codes (HI82H) - Conventional Precision High-Voltage High-Resistance Resistors

HI82H 2W 1G F E
Part Number
HI82H
Rated Power (W)
05W 0.5W
07W 0.7W
1W 1.0W
2W 2.0W
Resistance Value (Ω)
1M1 1.1MΩ
110M 110MΩ
1G5 1.5GΩ
10G 10GΩ
1T 1TΩ
Resistance Tolerance (%)
F ±1%
G ±2%
J ±5%
K ±10%
M ±20%
N ±30%
TCR (ppm/°C)
C ±25ppm/°C
D ±50ppm/°C
E ±100ppm/°C
L ±250ppm/°C
I ±500ppm/°C
R ±1000ppm/°C

Order Codes (HI82T) - High-Power Voltage Resistors

HI82T 30W 500M F E
Part Number
HI82T
Rated Power (W)
0125W 1/8W
04W 2/5W
2BW 2W
10W 10W
30W 30W
Resistance Value (Ω)
10 10Ω
1M1 1.1MΩ
110M 110MΩ
500M 500MΩ
Resistance Tolerance (%)
D ±0.5%
F ±1%
J ±5%
TCR (ppm/°C)
E ±100ppm/°C
C5 ±15ppm/°C
on request

Note: If no requirements for TCR, (HI82D), (HI82H) and (HI82T) measuring voltage and taping are given, the standard value (highest value in table) will be supplied, measuring voltage of 10V.