Control of Non-conforming Good and Incoming Materials

Supplier   Mat.Insp.   Material Out
    NG OK
 
Ask Supplier for Corrective
and Preventive Plan
NG   OK
All Reject   Special Approval  
 
  NG    
Process Insp.  
Material to Process Division
OK  
Finished Product
Testing & Packaging
 
 
Claim Non-conforming
Good for Termination
  In Out Stock Insp.  
  OK
In Out Stock.
   
Point Out Failure Factor   Customer Response  
   
Relative Unit
Analyze, Discuss
Parts
Defected
Asking Supplier Reporting Corrective Action.
Enforce Incoming Material Insp.
Enforce supplier Education.
Comply Each Corrective Action:
Ask QC Test EachIncoming Material Characteristic and Reliable Function. Improve Reaction and Response Time to Relative Unit. Record Down Quality History Solve Problem and Prevent Reoccurrence.
Design
Defected
Report Corrective Action and Revise Design
Process
Defected
Enforce Technical Skill.
Revise Process Order.