Low Profile Aluminum Encased Heat Sinkable Power Resistors
(AL)Introduction (AL)
Aluminum Chassis Mount Resistor (AL)
Thumbnail Gallery(AL) Low profile aluminum encased wirewound power resistors boost up high engery applications.
Token's flat core winding technology allows for aluminum chassis mount heat sinkable resistor affording a very low profile, and superior thermal transfer characteristics when compared to conventional power wirewound resistors.
(AL) Low Profile Aluminum Encased Series is durable, vibration-proof, dissipates heat well and low temperature coefficient with resistance varying in direct proportion.
The rugged structure, economic price aluminum housed resistor (AL) is easy to utilize and install, and suitable for a wide range applications. Key applications include industrial machinery resistor, load testing resistor, electric power distribution resistors, instruments, and automated control installations.
The (AL) series is RoHS compliant and lead free. For non-standard technical requirements and custom special applications, please contact us to discuss the details.
Download complete datasheet Low Profile Aluminum Encased Heat Sinkable Power Resistors (AL).
Construction :
- Insulation is applied through a high-temperature process.
- An aluminum encased consists of an alloy metal coil-type resistance element assembled into an aluminum enclosure.
- After high-temperature anodization, the enclosure is filled with a special non-flammable cement paste and hardening.
- Since this component is embedded in the heat-proof cement, it is not affected by external mechanical force, and dusty environments.
Dimensions (ASQ 60W ~ 120W)
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Dimensions (ASP 60W - 150W)
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Dimensions - High Power with Heat Fin and Heat Sink Aluminum Encased (ASZ 40W ~ 2000W)
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Power Rating | Dimensions (Unit: mm) | Resistance Range(Ω) | |||||||
W±1.5 | H±1.5 | L1±2 | L2±2 | D±0.5 | L3±10 | TYPE | |||
40W | 40 | 20 | 90 | 75 | 5.2 | 300 | A | 0.1~2K | |
60W | 40 | 20 | 115 | 100 | 5.2 | 300 | A | 0.1~2K | |
80W | 40 | 20 | 140 | 125 | 5.2 | 300 | A | 0.1~2K | |
100W | 40 | 20 | 140 | 125 | 5.2 | 300 | A | 0.1~3K | |
120W | 40 | 20 | 185 | 170 | 5.2 | 300 | A | 0.1~5K | |
150W | 40 | 20 | 185 | 170 | 5.2 | 300 | A | 0.1~5K | |
200W | 60 | 30 | 165 | 150 | 5.2 | 300 | A | 0.1~5K | |
250W | 60 | 30 | 165 | 150 | 5.2 | 300 | A | 0.1~10K | |
300W | 60 | 30 | 215 | 200 | 5.2 | 300 | A | 0.1~10K | |
400W | 60 | 30 | 265 | 250 | 5.2 | 300 | A | 0.1~10K | |
500W | 60 | 30 | 335 | 320 | 5.2 | 300 | A | 0.1~10K | |
600W | 60 | 30 | 335 | 320 | 5.2 | 300 | A | 0.1~10K | |
800W | 60 | 30 | 365 | 350 | 5.2 | 300 | A | 0.1~10K | |
1000W | 70/76/100 | 45/44/50 | 335/400 | 320/385 | 5.2 | B | 0.1~10K | ||
1200W | 70/76/100 | 45/44/50 | 400 | 385 | 5.2 | B | 0.1~10K | ||
1500W | 70/76/100 | 45/44/50 | 450 | 435 | 5.2 | B | 0.1~10K | ||
1800W | 70/76/100 | 45/44/50 | 500 | 485 | 5.2 | B | 0.1~10K | ||
2000W | 70/76/100 | 45/44/50 | 500 | 485 | 5.2 | B | 0.1~10K | 2500W | 70/76/100 | 45/44/50 | 550 | 535 | 5.2 | B | 0.1~10K | 3000W | 70/76/100 | 45/44/50 | 600 | 585 | 5.2 | B | 0.1~10K |
Notice: All dimensions might be changed or modified, please refer to last updating specification.
Performance Specifications (AL)
Test Item | Test Mehods | Characteristics |
Resistance tolerance | JIS-C-5202 5-1 | Resistance Nominal Tolerance 1≤R 1>R ±5%(J) ±10%(K) |
Temperature coefficient | JIS-C-5202 5-2 | ±400PPM/°C MAX |
Power rating load | JIS-C-5202 5-4 | ΔR/R≤ ±(0.5%+0.1Ω) Surface temperature up 350°C MAX |
Short-term overload | JIS-C-5202 5-5 1000% rated power 5 seconds |
Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω) |
Insulation resistance | JIS-C-5202 5-6 1000VDC | 100MΩ min |
Dielectric withstanding voltage | JIS-C-5202 5-7 2000VDC 1 minute |
Free of appearance or structural irregularity ΔR/R≤ ±(0.1%+0.05Ω) |
Terminal strength | JIS-C-5202 6-1 8kg 30 seconds | Free of appearance or structural irregularity |
Resistor strength | JIS-C-5202 6-2 30kg 30 seconds | Free of appearance or structural irregularity |
Vibration | JIS-C-5202 6-3 1.5m/m 10 ~ 50 ~ 10 Hz/min X-Y-Z 2 hours each |
Free of appearance or structural irregularity Surface coating crack ΔR/R≤ ±(1%+0.05Ω) |
Thermal shock | JIS-C-5202 7-3 Room temp 30 minutes ON-55°C 15 minutes OFF |
Resistor free of structural irregularity ΔR/R≤±(2%+0.1Ω) |
Humidity | JIS-C-5202 7-5 40°C 90%RH 240 hours |
Free of appearance or structural irregularity Surface coating crack ΔR/R≤±(3%+0.1Ω) |
Load life | JIS-C-5202 7-10 90 minutes ON - 30 minutes OFF, 500 hours |
Free of appearance or structural irregularity Surface coating crack ΔR/R≤ ±(3%+0.1Ω) |
Flame retardation | JIS-C-5202 7-13-3-2 100% - 600% rated power load |
US UL-94 flame retardation test V-0 grade noncombustible |
Remarks | 1. Resistance and resistance tolerance were tested in-house with micro resistance meter. 2. Resistor coating refers to UL-certified data provided by supplier |
Order Codes (AL)
ASQ | 400W | 20R | K | ||||||||||||||||
1 | 2 | 3 | 4 | ||||||||||||||||
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